Process engineering

Transdisciplinarity is the key to successfully planning complex projects in which the pharmaceutical process is a critical area. The entire Pharmaplan team takes on the resulting challenges to integral planning by uniting all the major disciplines under one roof.
Our team consists of employees and experts who are familiar with all current technologies and concepts in this broad area to find the ideal solution for our customers and their product portfolio. As a planner specializing in the pharmaceutical industry, we incorporate all common local and global regulations into our actions.
Our competence ranges from strategic studies, feasibility studies, concept studies, and project execution to the qualification of the systems and handover to the customer. We also offer our customers the full range of assessment and optimization of existing production facilities, including all material and personnel flows.

This includes the individual production facility or the entire area to identify any optimization approaches about official requirements and to increase the efficiency of the entire production process. We also take into account all requirements regarding safety for products and employees when processing highly active substances.
In our planning, we always attach great importance to finding the balance between time, costs, and quality without neglecting the product quality or ways of minimizing product loss and system efficiency. Together with our customers and planning partners, we strive to expand the limits of what is possible and, if necessary, to go new ways to solve complex problems. You benefit from our many years of experience in planning and executing a wide variety of customer projects.

Our experts within Pharma Process Engineering are your competent contact for the fields:

Fill & Finish

Filling of liquids / powders
Filling in vials / syringes / cartridges / ampoules / bottles / bags
Freeze-drying of vials / syringes / trays
Modular filling systems
Multi-purpose filling systems
Robotic filling systems

OSD

Handling equipment (IBC’s, barrels, lifting columns, etc.)
Dispensing
Blending
Sieving
Wet granulation
Fluid bed drying
Dry granulation/roller compaction
Fluid bed granulation incl. pelettising
Hot melt extrusion
Spray drying
Tabletting
Coating
Capsule filling
Continuous manufacturing
Washing machines for format parts, IBC’s etc.

Containment

Isolator technology
RABS systems
Safety cabinets

Blow fill seal

Filling of semi-solid preparations

Visual inspection

Fully automated inspection
Semiautomatic inspection
Manual inspection

Process analytical technology, Online-Analytik

Processing of high-potent products

Fully automated inspection
Semiautomatic inspection
Manual inspection

Washing & sterilisation

Tanks
Plugs
IBC’s
Format parts

Final packaging

Track & Trace
Blister filling
Cartoning
Bottle filling
Case Packing
Palletising
Serialisation, Track & Trace
Check Weighing